Boru kesme makinesi

RATTUNDE

CONTROL SYSTEM
.. SIEMENS

INPUT MATERIAL PIPE
.. Outer diameter min.: 10 mm
.. Outer diameter max.: 90 mm
.. Wall thickness min.: 0.8 mm
.. Wall thickness max.: 8 mm
.. Length min.: 150 mm
.. Length max.: 3,000 mm

Integrated Pipe Saw Line – Standard Configuration

The integrated pipe saw line is a fully automatic system for precise processing of pipes and profiles. It combines sawing, brushing/deburring, washing, drying, measuring, and stacking in one continuous process. All workpieces within the system are 100% inspected for length, inner, and outer diameter. Reject parts are automatically ejected.

System Components

BM Bundle magazine and singling unit
Saw module
BDM Brushing/deburring machine
WDM Washer with dryer
PI Length measurement control
Outer and inner diameter inspection (Keyence sensor, test mandrels up to 500 mm length)
SRT Stacking unit with magnet gripper

Safety Equipment (safety fences, light curtains, etc.)

The bundle loading magazine accommodates pipe lengths up to 9 m. The system enables damage-free separation and positioning of pipes. After sawing, the workpieces are deburred, cleaned, and dried before being stacked automatically.

Main Technical Data
Feature Value
Total length: approx. 13,000 mm
Width: approx. 3,600 mm
Height: approx. 2,350 mm
Floor load: approx. 1,500 kg/m²
Temperature range: 15 °C – 40 °C
Maximum relative humidity: 90%

Connections

Electrical:
Control: Siemens 840 D
Installed power: approx. 125 kW
Main fuse: 200 A
Power supply: 3 × 95 mm², 1 × 50 mm² PEN

Pneumatic:
Compressed air: approx. 3.5 m³/min, 6–10 bar (dry, filtered)

Water:
¾" connection for washer with dryer
Filling volume: 1,400 l

Tube Processing Parameters
Parameter Value
Max. bundle weight: 5,000 kg
Outer diameter: 10–90 mm
Wall thickness: 0.8–8 mm
Tube shape: round and profile tubes
Tube length (raw material): 3,000–9,000 mm
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Cut lengths: 150–3,000 mm
Materials: steel, stainless steel, Docol 800 DpAg, 26MnB5, 34MnB5
Saw blade width: max. 3 mm

Measuring and Inspection Systems
Length measurement: Keyence sensor with SPC evaluation
Inner and outer diameter inspection: test mandrels with force detection (1–100 N)
Repeatability: ± 0.1 mm
Data processing: PC-based evaluation software with documentation function

Performance Data
Processing speed depends on diameter, length, and material
Max. workpiece weight per section: 25 kg
Processing accuracy: ± 0.05 mm + saw tolerance / max. ± 0.10 mm total
Max. weight per stacking cycle: 45 kg
Stacking position accuracy: 0.5 mm

Corrosion Protection
All machine and safety components are finished with high-quality primer.
Machine color: RAL 5010 Forster Blue
Safety equipment: RAL 1003 Signal Yellow

Special Features
Fully automatic process from bundle loading to sorted stacking
SPC-controlled measurement evaluation and documentation
Suitable for carbide-tipped saw blades
High process reliability through integrated inspection and monitoring systems
Compact design with high processing precision

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