Filtrasyon sistemi

REBER SAYSTEMATIC GmbH+Co.KG RESY KBF 1001/1500 RF

Innovative band filter technology for maximum process reliability
The RESY KBF compact band filter system is a pioneering advancement in the field of automatic band filter units.

A key advantage:
There is no relative movement between the support belt, filter fleece, disc wheels, and sludge scrapers. As a result, the filter fleece is not damaged, even with large quantities of chips or contaminant particles.

Compared to conventional flat bed filters, the compact band filter offers:

- Up to 80% less space requirement
- Higher degree of purity
- Consistent filtration performance
- Reduced maintenance intervals
- Maximum process stability

Operating principle of the compact band filter
A robust, endless metal link belt is guided in a semi-shell shape over two rotating disc wheels and driven by a geared motor. The filter fleece is positioned between the belt and the wheels.

The contaminated medium is fed directly through a central inlet pipe into the fully sealed filtration tank. In the calm zone, solid particles settle and form a filter cake.

This filter cake additionally acts as a natural filtration layer and continuously improves the separation efficiency.

As contamination increases, the fluid level rises—depending on the model, up to 500 mm. Upon reaching a preset maximum value, the system automatically advances fresh filter fleece without interrupting the filtration process.

Simultaneously, the system reliably removes:

- Used fleece
- Sludge
- Chips
- Coarse particles

An integrated sensor continuously monitors the fleece roll diameter and signals in good time when a roll change is needed.

The entire filtration process is fully automatic and energy-efficient.

Customized configuration for your application
The actual filtration performance depends on various process parameters, including:

- Throughput rate
- Medium (e.g., emulsion, oil, process water)
- Inlet concentration
- Desired filter fineness
- Particle size and material properties

The configuration of the compact band filter is tailored individually to your technical requirements.
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Typical fields of application
- Metalworking
- Grinding processes
- Turning and milling operations
- Coolant treatment
- Process water purification
- Chip and sludge filtration

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