Adaptif çok fonksiyonlu lazer robot hücresi

Rohmann-Automation GmbH LaserCubeX GIGA

Machine Description

The offered system is an adaptive, robot-assisted laser welding cell designed for high-precision processing of large-format metal components. The cell is based on a modular machine platform and is intended for demanding industrial applications in both additive and subtractive laser processing.

This system is specifically engineered for machining rotationally symmetric components as well as complex welding, repair, and cladding operations on large metal parts. By combining high-performance robotics, intelligent control software, and integrated sensor technology, the cell enables reproducible, automated, and economical production.
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System Configuration & Mechanics

- Large-format, enclosed laser cell with safety housing
- Robot-guided laser welding system with high payload capacity and extended reach
- Integrated rotary positioner for continuous 360° processing of workpieces
- Designed for heavy workpieces (several tons, depending on configuration)
- Ergonomic loading and unloading via large access doors

Laser and Process Equipment

- High-performance laser welding head for precise welding and cladding operations
- Supports additive manufacturing processes (e.g., laser cladding, repair welding)
- Optional integration with additional laser or plasma processes
- Automated tool or process head changer (depending on configuration)

Adaptive Control & Software

- Integrated CAD/CAM system for automated generation of machining programs from 3D STEP files
- Collision-monitored pre-simulation of all robot movements and tool paths prior to processing
- Offline programming with digital process validation
- Automatic adjustment of process parameters during operation

Sensor Technology & Process Monitoring

- 3D seam tracking sensor for real-time, precise path correction
- Compensation for part tolerances and thermal expansion
- Permanent process monitoring for high seam quality and repeatability

Typical Applications

- Laser welding of large steel and metal components
- Additive repair and refurbishment of large components
- Cladding and functional surface build-up
- Manufacturing and post-processing of rotationally symmetrical parts
- Heavy industry, mechanical engineering, energy and turbine manufacturing

System Advantages

- Fully automated processing instead of manual welding operations
- High process reliability through simulation and sensory monitoring
- Significantly reduced setup and commissioning times
- High flexibility for different variants and component geometries
- Cost-effective alternative to replacing large components

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