WEINIG + ABB Robot otomatik yapıştırma ve formatlama hattı

WEINIG PowerMat 2400+ ProfiPress T 5500 HF

AUTOMATIC WEINIG LINE FOR GLUING AND SIZING OF SOLID WOOD PANELS AND WORKTOPS

Net price for the line: €1,099,000

Key Specifications – Line Components

1. Automatic Loading
Model: IBR 760
Manufacturer: ABB
Device Type: Four-axis robot – automatic feeding of moulder infeed
Year of manufacture: 2023

2. Flat Chain Feeder
Model: FEEDER WF 60
Manufacturer: WEINIG (Germany)
Device Type: Flat chain feeder for moulder
Year of manufacture: 2018
Year of upgrade: 2023

3. Planing and Profiling Machine
Model: POWERMAT 2400
Manufacturer: WEINIG (Germany)
Device Type: Planing and profiling machine
Year of manufacture: 2018
Year of upgrade: 2023

4. High-Frequency Gluing Press
Model: PROFI PRESS T 5500 HF
Manufacturer: WEINIG (Germany)
Device Type: High-frequency wood gluing press with two HF generators
Year of manufacture: 2018
Year of upgrade: 2023

5. Crosscut Saw
Model: KT 2234035
Manufacturer: WEINIG (Germany)
Device Type: Crosscut saw with cross conveyor
Year of manufacture: 2018
Year of upgrade: 2023

6. Lengthwise Sizing Saw
Model: KT 2234979
Manufacturer: WEINIG (Germany)
Device Type: Lengthwise sizing saw with automatic transfer station and driven outfeed roller conveyor
Year of manufacture: 2018
Year of upgrade: 2023

A) Line Composition and Equipment:
• ABB IBR 760 automatic robot loader with loading cell
• Automatic stick receiver for separating layers of lamellas
• WEINIG FEEDER WF 60 chain-driven flat feeder
• WEINIG POWERMAT 2400 planing and profiling machine
• Outfeed belt conveyor with end stop and two ejectors
• Automatic glue application station with precision glue head
• Vacuum diaphragm pump for glue suction from 1,000 l IBC
• High-performance lamella stacking system
• Collection table with aligning pusher and top pressure
• WEINIG PROFI PRESS T 5500 HF press with two high-frequency generators
• Mechanization set after PPT 5500 press
• Crosscut saw with cross conveyor
• Lengthwise sizing saw with automatic transfer station
• Driven outfeed roller conveyor
• FAMAD DBNA-40T DUO scissor lift table (6,000 x 1,300 mm) at the sizing saw
• Roller buffer storage for post-gluing panels – storage slots: 40 linear meters

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B) Dimensions and Material Range
• Infeed wood length: 1,200 – 5,500 mm
• Material width: 35 – 180 mm
• Material thickness: 18 – 45 mm

Performance Rates
• ABB robot: 1,000 mm/s
• WEINIG WF 60 feeder: up to 40 cycles/min
• POWERMAT 2400 planer: up to 60 m/min
• Gluing press output depends on element size and glue curing time

Drive and Power
• ABB robot: 7 kW
• WEINIG WF 60 feeder: 1.1 kW
• WEINIG POWERMAT 2400: 112 kW
• PROFI PRESS T 5500 HF: 140 kW
• Crosscut saw: 13 kW
• Lengthwise sizing saw: 13 kW

Required Media
• Electrical power 400 V / 3 phase
• Chip and dust extraction
• Compressed air
• Internet connection

C) Application of the Line
The automatic WEINIG line is designed for industrial production of panels and worktops made of solid wood.

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