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Epson G10-854SR

Epson G10-854SR Robot Assembly Station Dispenser Station

The assembly station is divided into the following sub-stations: 3.1 Dispensing Area, 3.2 Assembly Area KK+SW, and 3.3 Assembly Area Front. (KK = heat sink, SW = end wall bracket)

St.3.1: Dispensing Area
- A workpiece carrier (WT) equipped with chassis and PCBs is conveyed via the transfer belt into the dispensing area.
- The WT is stopped at the lift-positioning unit (HuPo), lifted off the belt, and fixed in place.
- The x-y-z handling system moves the dispenser head to the designated position and initiates the dispensing process.
- Once dispensing is complete, the handling system moves to the rest position and the WT is placed back on the belt.
- The WT continues to the KK+SW assembly area (provided there is no WT in the pickup position).

St.3.2: Assembly Area KK+SW
- The WT arriving from the dispensing area enters the KK+SW assembly area via the transfer belt.
- The WT is stopped at the lift-positioning unit (HuPo), lifted and fixed in place; side walls of the partially assembled chassis are aligned in the process.
- Simultaneously, KK-tray and SW-tray positioning takes place.
- A stack of KK trays (12) and SW trays (12) are manually loaded onto the corresponding feeder belts outside the safety enclosure.
- The two safety shutters open and the loaded tray stacks move into the gripping position of each stacker.
- The safety shutters close again.
- The respective grippers pick up the corresponding tray.
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- The z-axis performs tray singulation and transports the tray upwards (above the removal height).
- For centering and stabilization, a centering support is positioned beneath the tray via x-handling.
- Using the stacker's z-axis, the tray is placed on the centering support.
- Trays are now ready for component extraction.
- Using the multi-gripper on the SCARA robot, the KK is picked from the tray and placed into an intermediate position for alignment (to ensure a precise pick-up position for assembly).
- The KK is scanned, gripped again, and if the scanner result is OK, it is assembled onto the WT.
- NOK KKs are placed into a NOK bin.
- The multi-gripper then picks up the SW from the tray and places it in the alignment position.
- The SW is picked again and assembled onto the WT.
- Then, proceed to the front assembly area.

Technical Data
Design: SCARA (4-axis robot)
Payload: nominal 5 kg, max. 10 kg
Horizontal reach: 850 mm
Vertical reach: Axis 3: 420 mm
Orientation range: J4: +/- 360 °
Horizontal repeatability: +/- 0.025 mm
Vertical repeatability: J3: +/- 0.01 mm
Orientation repeatability: J4: +/- 0.005 °
Max. operating range: Axis 1: +/- 152 °, Axis 2: +/- 152.5 °, Axis 3: 420 mm, Axis 4: +/- 360 °
Max. operating speed: J1,J2: +/- 11,000 mm/s, J3: +/- 2,350 mm/s, J4: +/- 2,400 °/s
Permissible moment of inertia: nominal 0.02 kg*m², max. 0.25 kg*m²
User wiring (electrical): 1x D-Sub 9 pin, 1x D-Sub 15 pin
Z-axis: outer diameter: 25 mm
Press-in force: 250 N
Weight: 48 kg
Control: EPSON RC180
Mounting type: ceiling
IP protection class: IP20
Power and signal cable: 3m

Financing through our bank is available as well.
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