Buhmann Yaskawa, Nordson Umpack paketleme hattı (2016)

Buhmann Umpackanlage

Overview
This fully automatic packaging line for jars was built in 2016 by Buhmann pac solutions System GmbH and, with only approx. 5,000 operating hours (of which about 2,000 hours were pure production operation), has seen very limited use. The line includes a carton erector (wrap-around trays) and a packing unit, and in addition to packaging uniform cartons, also offers the option to automatically add offline products (mixed cartons). The system has been regularly serviced by Buhmann & Yaskawa, with approximately €200,000 invested in maintenance and servicing between 2020 and 2024. The equipment is in excellent condition and available for immediate delivery.

Technical Details
Performance (infeed, online): max. 280 jars/min
Format 3: max. 220 jars/min
Added product type A: max. 140 jars/min (11.5 cartons/min)
Added product type B: max. 140 jars/min (11.5 cartons/min)
Total output: max. 350 jars/min or 30 cartons/min
Carton erector & lid applicator: 23.5 cartons/min
Changeover time (format change): approx. 15 minutes

Formats / Packaging Specifications
Format 1: 12-piece tray, 2 layers, 350 g jars
Format 2: 6-piece tray, 2 layers, 720 g jars
Format 3: 6-piece tray, 2 layers, 580 g jars
Format 4: 6-piece tray, 2 layers, 1,000 g jars
Format 5 (mixed formation): combination of various jar types, automatic addition via separate conveyors

Operating hours: approx. 5,000 (of which approx. 2,000 are pure production)
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Supply
Electrical: 3x 400 V / N / PE, 50 Hz
Pneumatics: min. 6 bar – max. 12 bar, oil-free, residual oil content max. 0.1 mg/m³ (ISO 8573-1 Class 2)

System Components
Buhmann carton erector C300 (wrap-around trays)
Buhmann packing unit PF800
Yaskawa robot with gripper units
2x Nordson PROBlue 4 hot melt glue units
Separate feeding conveyor for offline products (mixed cartons)
Lid applicator unit for cartons

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