Dişli taşlama makinesi

Klingelnberg VIPER 500 W

Point 1: The machine can grind both internal and external gear teeth!
Point 2: The machine includes a free converter for connection to kW according to US standards. Therefore, the machine can be commissioned anywhere in the world.
Point 3: For sale are 2 x VIPER 500 W in excellent condition. See for yourself during an inspection.

The machine is currently automated with a robot. This may be available upon request.
Delivery time and price upon request.

Technical Specifications – VIPER 500 W
Working Area and Capacities
Maximum workpiece diameter: Ø 500 mm
Maximum grinding stroke: 500 mm
Working height above table (min–max): 300 – 800 mm
Distance center to table (min–max): 442 – 1,042 mm
Module / (profile grinding module): 0.5 – 22
Swivel angle (min–max): −180° / +45°

Grinding System
Grinding wheel diameter (min–max): Ø 221 – 350 mm
Grinding worm diameter (min–max): Ø 221 – 350 mm
Maximum grinding wheel width: 75 mm
Maximum grinding worm width: 150 mm
Grinding spindle power: 37 kW
Maximum grinding wheel speed: 6,000 rpm

Table and Feeds
Table diameter: Ø 400 mm
Table bore (Ø × depth): Ø 100 × 500 mm
Maximum table speed: 1,000 rpm
Maximum axial feed: 20,000 mm/min
Maximum radial feed: 12,000 mm/min
Maximum tangential feed: 20,000 mm/min

Power and Dimensions
Total connected load: 60 kVA
Machine dimensions (L × W × H): 4,220 × 3,120 × 2,526 mm
Filter unit dimensions (L × W): 3,490 × 2,250 mm
Net weight (approx.): 19,300 kg

Machine Configuration – VIPER 500 W
Base Machine and Options
- VIPER 500 W base machine
- Preparation for internal grinding arms
- V5 internal grinding unit for straight or helical internal gears
- Measurement system for profile, lead and pitch (external)
- Measurement system for profile, lead and pitch (internal, V5)
- Probing system for phase position
- Power supply with voltage dip compensation (ESR)
- Table adjustment 100 mm
- Preparation for hydraulic clamping fixtures
- Hydromechanical unit for drawbar clamping systems
- Grinding oil treatment with band filter (100)
- Fire extinguishing system
- Automatic work area door
- Cleaning unit with spray gun
- Crane integrated into enclosure
- Isolation transformer
- Voltage stabilizer – stabilizer and isolation transformer
- Signal light

Services
- Delivery according to Incoterms 2010
- On-site installation and commissioning
- 5-day operator training
- Interpreter service for training

Software Packages
- Gear PRO software
- Software for spline grinding
- Software for spline testing
- BIAS control software for gear grinding
- CBN grinding wheel software
- ADI dressing process optimization
- Dressing tool (DLC) life monitoring
- Flexible profile modifications during grinding

Consumables
- Endless band filter
- Assembly/disassembly aid for band filter (100)
- Diamond dressing rolls
- CVD dressing roll D200/R1 for profile grinding
- Special CVD dressing roll for generating grinding
- Grinding wheels
- Grinding wheel D350/B60 for profile grinding
- Grinding wheel D350/B45 for profile grinding
- Profiled grinding wheel D350/B150 for generating grinding
- Spacer rings
- 4 spacer rings B100
- 22 spacer rings B60
- 30 spacer rings B45
- 37 spacer rings B30

Additional Components
- Grinding wheel flange (without spacer rings)
- Set of standard probes

Additional Options
- Closed Loop 1.0 basic version
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- Interface for external automation

Bu ilan otomatik olarak tercüme edildiğinden bazı çeviri hataları oluşmuş olabilir.