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Duplo Bookletmaker system 5000/4000

The Duplo Bookletmaker System 5000/4000 is an advanced and highly efficient finishing solution that optimizes booklet production with precision and reliability. Manufactured in 2013 and currently in use at a German print shop, this system processes sheets up to 350 x 500 mm, making it ideal for a wide range of brochure and leaflet formats.

The system consists of two collating towers with 10 bins each (DBM 4000), ensuring smooth and organized sheet gathering. It also includes a delivery/offset stacker (DBM 4000) for clean output stacking, as well as a stitching and folding unit (DBM 5000) for professional booklet assembly. A dedicated pressing unit (DBM 5000) guarantees crisp, flat results, while the integrated trimmer (DBM 5000)—equipped with new blades and an upgraded controller—delivers consistently clean, precise cuts.

The system features an adjustable kicker/display function that allows for customizable interval settings, enhancing operational flexibility. The DBM 4000 components were built in 2007, while the DBM 5000 units were added in 2013. With 4 million cycles per tower and 2.5 million cycles on the trimmer, this system has proven its durability and performance. Regular maintenance by FKS Hamburg ensures the machine remains in optimal operating condition and meets the demands of high-volume production.
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Specification: 350 x 500 mm format

Configuration:
- 2 Collator towers with 10 bins each, DBM 4000 Duplo
- 1 Delivery/offset stacker, DBM 4000 Duplo
- 1 Stitcher & folder, DBM 5000 Duplo
- 1 Press unit, DBM 5000 Duplo
- 1 Trimmer, DBM 5000 Duplo (new knives/new controller)
- 1 Adjustable kicker/output for programmable intervals
- DBM 4000 system built in 2007, System 5000 in 2013
- 4 million cycles per tower, 2.5 million cycles on trimmer
- Maintained by FKS Hamburg

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